The large Dutchmen on the ends are 9” tall and 1” deep. It is mandatory to procure user consent prior to running these cookies on your website. I like visible joinery and seeing how and where different pieces come together, so I wasn’t going to be shy and selected Wenge wood for contrast. Given the amount of warping in the piece and the amount of material that would need to be removed to get it flat, even the time required with a router sled was approaching borderline crazy. What were your initial plans when you decided to buy it? Could you have hand-planed it? We lifted up and over the top cleat and it lowered and locked right in, nice and smooth. He then sanded and polished it, and mounted it on his living room wall until such a time as he inhabits a space that can accommodate a dining room table fit for a king. How many people did it take? Both have a beautiful, exotic look with varied figuration. The site requires javascript to be enabled for the best user experience. I asked a few guys from the office to give me a hand, although a total of six people may have been a bit smoother than four. We also use third-party cookies that help us analyze and understand how you use this website. All rights reserved. This prevents the end of the sled from dropping off the rail if you’re not paying close attention to the end of the sled… which would drop the sled and router bit directly into the work piece. I ended up buying two (both of which were sent out to be re-sharpened after the project was complete). This slab is my second router sled project. Save over 40% off the annual cover price. After seeing some amazing slab tables and learning about the fairly basic simplicity of utilizing a router sled, I began searching Craigslist once a week to see if anything caught my eye. I would have used the same process for any size of slab given the dead-flat results you can achieve with the sled, although I would have lifted a more manageably sized piece onto my workbench for easier work conditions vs. the floor. The most common figure is bee-wing, but curly and burl are also found. When this particular slab popped up at 800 lbs and over 12 feet long, with visible cracks and tapering to 53” in width towards the base of the trunk, I knew I had to buy first and consider my options and potential consequences at a later date. The initial placement of the Dutchmen were dictated by the large cracks clean through both ends of the piece. If feels like part of the wall. weight are approximated. Besides just keeping the cracks in check, what dictated your decisions in terms of the sizes of the Dutchmen and the placement. The wood has a moderate durability rating. Eucalyptus is a very strong wood for its density, however the wood is quite brittle and is low in shock resistance. Admittedly, given the significant warping of the piece and the depth of the cracks down the middle I was slightly concerned I’d be faced with an 800 pound pile of firewood. In addition to being an online editor for MAKE Magazine, Michael Colombo works in fabrication, electronics, sound design, music production and performance (Yes. I loved the idea of needing only a router and some plywood to deal with virtually any size of slab (given the time of course). Check out the slideshow with twentyfourfifty’s own comments about the build, followed by an interview where I ask him about the project in more detail. stable as possible. Eucalyptus likes to move so I needed something somewhat structural to attempt to keep things at bay. Our Eucalyptus slabs come from two different species: red and pink. Out of these cookies, the cookies that are categorized as necessary are stored on your browser as they are essential for the working of basic functionalities of the website. splitting and even insect infestation many months after installation. This category only includes cookies that ensures basic functionalities and security features of the website. With a sharp bit this was no problem with my 3 1/4 HP router. Sprayed Conversion Varnish - Call for Price, Straight Line Bottom Edge (as shown in picture 1) 0-16 BF, Straight Line Top Edge (as shown in picture 1) 0-16 BF. We then leaned it against the wall and lifted incrementally. Necessary cookies are absolutely essential for the website to function properly. What brought you to finally use the router to level it? The router made it clear when the bit was toast when its 15 amp motor would trip the 20 amp circuit. We kiln dry all our slabs to kill any hidden insects and to make the wood as The first was used to flatten the top of my laminated maple workbench top, and its design (along with the sled for this slab) is credit Marc Spagnuolo: http://www.thewoodwhisperer.com/videos/flattening-workbenches-and-wide-boards-with-a-router/. Once it landed in my garage the only initial plans were to build a router sled, attempt to mill it flat, then see where that took me. Eucalyptus is prone to cellular collapse so distortion in drying is quite common as well as surface checking. Eucalyptus is used for all types of construction, fine as well as utilitarian, light and heavy. Given the amount of thickness I had to remove to get it flat, I was initially taking off between 3/16” and 1/4″ each pass with a 1 3/4″ wide router bit. Even though I reduced the slab from 4” in thickness down to 2”, it was so warped the highest-point to lowest-point thickness was probably closer to 6”.

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